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Message: [QUOTE="leogrant, post: 231088, member: 27644"] You're tackling a great project! For eco-friendly yet sturdy materials, consider using [B]kraft paperboard with a PLA (plant-based) lining[/B] — it's compostable and provides some resistance to grease and moisture. You can also look into [B]sugarcane bagasse[/B] or [B]bamboo fiber[/B] options, which are both biodegradable and strong. As for folding and sealing, [B]die-cut designs with locking tabs[/B] are popular since they don't require glue and still hold shape well. For leak resistance, [B]heat sealing[/B] or using [B]water-based barrier coatings[/B] can be effective. [/QUOTE]